Grill Cover Buying Guide: How to Choose and Maintain One

A grill cover is one of the most practical accessories you can own, acting as a shield against rain, sun, dust, and pests. The right cover prevents rust, preserves finishes, and keeps your grill ready for its next use. This guide will walk you through how to choose a grill cover that fits your needs and how to care for it so it continues to protect your investment. For a broader look at useful tools, see our article on Essential BBQ Equipment.

Key Features to Look For in a Grill Cover

Not all covers are created equal. The best protection comes from understanding a few key characteristics that determine durability and performance.

Material and Weather Resistance

The cover’s fabric is its first line of defense. Common materials include:

• Polyester or Polyester Blend: Often coated for water resistance. A good, affordable option for moderate climates.
• Vinyl or PVC: Highly waterproof and easy to wipe clean, but can become stiff and brittle in freezing temperatures or crack under intense UV exposure over time.
• Heavy-Duty Canvas or Polyester with Acrylic Coating: These are typically more breathable than vinyl, allowing moisture vapor from the grill to escape while still shedding rain. They often have better UV resistance for sunny areas.

Look for terms like “UV-treated,” “waterproof,” and “mildew-resistant” on product descriptions. In harsh climates, a heavier, multi-layer fabric will generally outlast a thin, single-layer one.

Fit and Coverage

A cover should be snug but not tight. It needs to drape over the entire grill, including side shelves and any protruding knobs or smoke stacks, without pulling at the seams.

Securement and Durability Details

Wind is a cover’s biggest enemy. Features that help keep it in place are crucial:

• Elastic Hem or Drawcord: An elastic bottom or a drawcord you can tighten helps the cover hug the grill’s base.
• Straps or Buckles: Some covers have straps that wrap under the grill body and buckle or Velcro together, providing excellent wind resistance.
• Reinforced Stress Points: Check that seams, especially at corners and where straps attach, are double-stitched or otherwise reinforced.

How to Choose the Right Size and Secure It

Getting the size right is the most important step in learning how to choose a grill cover.

1. Measure Your Grill: With all shelves and accessories in their standard positions, measure the width, depth, and height. Add a few inches to each dimension for a proper drape.
2. Check the Product Specs: Match your measurements to the cover’s listed dimensions. When in doubt between two sizes, the larger one is usually safer to ensure full coverage.
3. Secure It Properly: Always use the straps, drawcord, or elastic hem. In very windy areas, you might consider additional bungee cords or a cover with cross-under straps. A cover that flaps in the wind will wear out quickly and could damage your grill’s finish.

Remember, a cover is part of your overall BBQ Equipment ecosystem, which includes tools like chimney starters and grill baskets.

Cleaning, Storage, and Repair Tips

Maintaining your cover is simple and greatly extends its lifespan.

Cleaning Your Grill Cover

Dirt and debris can grind into the fabric and degrade its coatings. Most covers can be cleaned with mild soap, a soft brush or cloth, and a hose. Rinse thoroughly and let it air dry completely before putting it back on the grill. Never put a grill cover in a washing machine or dryer unless the manufacturer’s instructions explicitly say it is safe to do so.

Storing the Cover

When you’re using the grill regularly, have a clean, dry place to put the cover so it doesn’t get dirty or trampled. During the off-season, after a final clean and ensuring it’s bone-dry, fold it loosely and store it in a cool, dry place away from direct sunlight.

Simple Repairs

Small tears or seam separations don’t mean the cover is finished. For vinyl covers, vinyl repair tape can seal a tear. For fabric covers, a patch of similar material and outdoor-rated adhesive or thread can fix many issues. Addressing small problems early prevents them from growing.

Frequently Asked Questions

Do I really need a cover if my grill is under a patio?

Yes. Even under cover, grills are exposed to dust, pollen, insects, and humidity. A cover provides a complete barrier, keeping the cooking surfaces cleaner and protecting metal parts from ambient moisture that can cause corrosion.

How long should a good grill cover last?

With proper care, a quality cover can last several years. Exposure to extreme sun, frequent high winds, and harsh winters will shorten its lifespan. Inspect it annually for thinning fabric, fading, or reduced water repellency.

Can I use a generic cover on my smoker?

You can, but smokers often have unique shapes with offset fireboxes or tall stacks. A smoker-specific cover or a universal cover sized generously for the smoker’s full profile will offer the best protection. Ensure any vents on the smoker are cool and closed before covering.

My cover is wet inside from condensation. Is this normal?

Some condensation can occur, especially with fully waterproof covers in humid climates. A cover with a vent or grommet near the bottom can help reduce this. Always ensure the grill is completely cool and dry before covering to minimize internal moisture.

What if my cover doesn’t have straps?

You can add your own securement. A simple bungee cord hooked from one side of the cover’s hem to the other, running under the grill cart, can work well. Just ensure any added cords are not rubbing against or damaging the grill’s finish.